{"id":69485,"date":"2025-11-10T08:34:25","date_gmt":"2025-11-10T07:34:25","guid":{"rendered":"https:\/\/www.gressel.ch\/?post_type=blog&p=69485"},"modified":"2025-11-10T08:35:53","modified_gmt":"2025-11-10T07:35:53","slug":"smart-integration-for-greater-efficiency","status":"publish","type":"blog","link":"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/","title":{"rendered":"Smart integration for greater efficiency"},"content":{"rendered":"\n

Smart integration for greater efficiency<\/strong><\/h1>\n\n

The small family-owned company Torneria Novoletto near Milan manufacturers sophisticated components for the chemical, pharmaceutical, and medical industries. With the R-C2 automation concept, which combines clamping devices and grippers, users achieve high operational flexibility in parts processing and benefit from greater cost-efficiency. Set-up and changeover efforts in fully automated complete machining are significantly reduced, and output is increased. Last but not least, because the robotic solution helps compensate for the skilled labor shortage. <\/strong><\/p>\n\n

\"R-C2
The R-C2 centric clamp with the clamped workpiece is loaded like a pallet into the zero-point clamping system on the machine table.<\/figcaption><\/figure>\n\n

As a contract manufacturer, Torneria Novoletto produces components as its Italian location in Lainate near Milan for end users in the chemical, pharmaceutical, and medical industries. The employees are also the owners \u2013 three brothers who continue to run the company founded by their grandfather in 1984. They primarily process materials such as aluminum, steel titanium, and cobalt-chrome into complex small parts with a workpiece weight of up to around two kilograms. The company initially produced the components mechanically on manual milling machines and introduced the first numerically controlled machine center in 2003 \u2013 today, ten machines are in operation. <\/p>\n\n

\u201cThe special challenge in our case with component manufacturing is the high precision and high process reliability,\u201c emphasizes Massimo Novoletto, one of the three company owners of Torneria Novoletto.\u201c The machining operations we carry out typically involve medium-sized batches, but each part takes a considerable amount of time to complete \u2014 up to two or three hours. With only three employees in the workshop, it was not possible to fully utilize the machines. Until now, the machining centers have only been running for relatively short periods \u2014 a maximum of ten hours per day \u2014 and remained idle at night. This inefficiency was further exacerbated by the fact that Torneria Novoletto struggled to find qualified and experienced machine operators. Like many workshops and companies, they were affected by the shortage of skilled workers \u2014 a key factor that prevented the full productivity potential of the machines and systems from being realized. <\/p>\n\n

Automation-driven production optimization<\/strong><\/h2>\n\n

\u201cThanks to our long-standing supplier Uemme from Coccaglio, we were already using modern quality equipment, quick-change pallet systems, clamping pallets with vises, and SCHUNK toolholders,\u201d Edoardo Novoletto continues. \u201cBy continuously optimizing the operating equipment and process reliability, we were able to improve machine set-up times and part quality \u2013 but it still wasn\u2019t enough.\u201d One solution to further optimize production and handle peak loads was automation. For Torneria Novoletto, a key goal was to increase machine utilization \u2013 for example, by enabling around-the-clock, unmanned operation. \u201cIn addition to the need to work unmanned 24 hours a day, we were determined to optimize production by transitioning from a manual to an automated process that can flexibly respond to peak workloads,\u201c explains Eduardo Novoletto. Torneria Novoletto has been familiar with SCHUNK\u2019s workpiece and tool clamping devices for years. Based on the strong relationship and close cooperation with the automation specialist, the two partners discussed potential solutions tailored to the company\u2019s specific production requirements. After evaluating all feasible options, the decision was made in favor of the R-C2 system \u2013 a hybrid solutions combining pallet automation and direct workpiece loading. With the R-C2 clamping block, which both grips and clamps the workpiece, users can continuously handle workpieces of varying sizes in a single process \u2013 without the need for manual adjustments, which minimizes set-up times. This allows for example, to machine complex parts and series productions with high flexibility, precision, and efficiency.A special feature of the R-C2 is the six-sided station, which enables automatic reclamping of the workpiece for OP20 and allows complete machining from all six sides. This functionality sets the R-C2 system apart and offers added value. <\/p>\n\n

\"R-C2
Like a self-centering vise, the R-C2 functions as an end-of-arm tool on the robot, picks up the raw part from the magazine, and positions it directly on the quick-change pallet module.<\/figcaption><\/figure>\n\n

Compact and secure complete solution<\/strong><\/h2>\n\n

\u201cWe decided to purchase a new Quaser UX500 five-axis machining center from TECNOR Macchine and integrated the R-C2 system. This automated solution was the best fit for our requirements,\u201c Massimo Novoletto states. With the R-C2 a single device takes over both the workpiece handling from the magazine and the positioning and clamping of the workpiece on the machine. \u201cIn short, it is a clamping module mounted on the robot\u2019s wrist. It first picks up the self-centering vise, which is then used to retrieve the raw part from a magazine. The clamping module now positions the self-centering vise including the clamped workpiece directly onto the quick-change pallet system of the machine tool. After machining, the robot removes the vise with the finished workpiece using the clamping module and places it into the finished parts magazine,\u201c describes Edoardo Novoletto the processes. System specialists from Labormak in Piacenza supported Torneria Novoletto in their workshop in Lainate with the implementation of the custom-developed automaton cell. This compete solution, with its versatility, can be adapted to the specific requirements of any production context. It also ensures plant safety, for example through the use of modern safety systems such as the FANUC DCS \u2013 an integrated software ensuring the safety of operators, robots, and tools \u2013 and protective devices like the floor-mounted laser scanner. These systems ensure operator safety and enable use of the cell without protective barriers. <\/p>\n\n

\"R-C2
The R-C2 automation is a compact solution that requires very little space and provides high production autonomy for the unmanned machining center. This maximizes efficiency and utilization, even in limited spaces. <\/figcaption><\/figure>\n\n

For Alessandro Novoletto the technological unique selling point of the R-C2 system is convincing: \u201eThe system connects gripping and clamping of workpieces. It combines workpiece automation with pallet automation. This system automatically positions and clamps components without the need to procure separate clamping devices for each workpiece variant. Another advantage is its versatility: simply changing the jaws of the vise allows switching, for example, from a round to a prismatic workpiece. The long stroke of the vise ensures high flexibility. By using different vises, various products can be handled. Furthermore, autonomous production during nights and weekends is possible. \u201eWith this solution, we combine production optimization and unmanned manufacturing around the clock,\u201c confirms Massimo Novoletto.<\/p>\n\n

\"R-C2
With the R-C2 system, GRESSEL & SCHUNK have succeeded in combining the advantages of workpiece automation with pallet automation while ensuring maximum flexibility and efficiency in component machining.<\/figcaption><\/figure>\n\n

Smooth transition to automation<\/strong><\/h2>\n\n

For Torneria Novoletto, the solution we came up with is optimal because it excellently meets the production requirements regarding precision, parts variance, complexity of parts, and lot sizes. The company can now react flexibly to customer enquiries, reliably handle series orders, and increase production volume without additional personnel. Another important aspect for Torneria Novoletto is the simple operation and handling of the R-C2 system. Even less experienced employees can quickly learn how to control and program the system. The small company in northern Italy was able to switch to the new automation concept quickly and smoothly \u2013 it took only about eight months from the initial idea to the implementation of the system. Edoardo Novoletto is also convinced by the cooperative partnership with SCHUNK: \u201cSCHUNK is the right partner for us to increase our productivity with the goal of maintaining our competitiveness. With the R-C2, we are now well positioned for the future.\u201d <\/p>\n\n

\"Torneria
Satisfied users of the R-C2 system: \u201cThe support from SCHUNK in selecting the appropriate type of automation was crucial for us.\u201c – Alessandro, Edoardo and Massimo Novoletto.<\/figcaption><\/figure>\n","protected":false},"excerpt":{"rendered":"

The small family-owned company Torneria Novoletto near Milan manufacturers sophisticated components for the chemical, pharmaceutical, and medical industries. With the R-C2 automation concept, which combines clamping devices and grippers, users achieve high operational flexibility in parts processing and benefit from greater cost-efficiency. Set-up and changeover efforts in fully automated complete machining are significantly reduced, and output is increased. Last but not least, because the robotic solution helps compensate for the skilled labor shortage. <\/p>\n","protected":false},"featured_media":69467,"parent":0,"template":"","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"blog_kategorien":[547,522,549],"blog_tags":[548,545],"class_list":["post-69485","blog","type-blog","status-publish","has-post-thumbnail","hentry","blog_kategorien-automation-en","blog_kategorien-company-news-en","blog_kategorien-gressel-practice-en","blog_tags-automation-en","blog_tags-clamping-technology"],"acf":[],"yoast_head":"\nSmart integration for greater efficiency | GRESSEL clamping technology<\/title>\n<meta name=\"description\" content=\"With the R-C2 automation concept, which combines clamping devices and grippers, Torneria Novoletto achieves a high degree of utilisation flexibility in parts processing and benefits from greater cost-effectiveness.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Smart integration for greater efficiency\" \/>\n<meta property=\"og:description\" content=\"With the R-C2 automation concept, which combines clamping devices and grippers, Torneria Novoletto achieves a high degree of utilisation flexibility in parts processing and benefits from greater cost-effectiveness.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/\" \/>\n<meta property=\"og:site_name\" content=\"GRESSEL clamping technology\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/gressel.ch\" \/>\n<meta property=\"article:modified_time\" content=\"2025-11-10T07:35:53+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2025\/10\/Anwenderbericht_Novoletto_RC2_06_2025-4.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"2126\" \/>\n\t<meta property=\"og:image:height\" content=\"1535\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"9 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/en\\\/blog\\\/smart-integration-for-greater-efficiency\\\/\",\"url\":\"https:\\\/\\\/www.gressel.ch\\\/en\\\/blog\\\/smart-integration-for-greater-efficiency\\\/\",\"name\":\"Smart integration for greater efficiency | GRESSEL clamping technology\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/en\\\/blog\\\/smart-integration-for-greater-efficiency\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/en\\\/blog\\\/smart-integration-for-greater-efficiency\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.gressel.ch\\\/wp-content\\\/uploads\\\/2025\\\/10\\\/Anwenderbericht_Novoletto_RC2_06_2025-4.jpg\",\"datePublished\":\"2025-11-10T07:34:25+00:00\",\"dateModified\":\"2025-11-10T07:35:53+00:00\",\"description\":\"With the R-C2 automation concept, which combines clamping devices and grippers, Torneria Novoletto achieves a high degree of utilisation flexibility in parts processing and benefits from greater cost-effectiveness.\",\"breadcrumb\":{\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/en\\\/blog\\\/smart-integration-for-greater-efficiency\\\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\\\/\\\/www.gressel.ch\\\/en\\\/blog\\\/smart-integration-for-greater-efficiency\\\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/en\\\/blog\\\/smart-integration-for-greater-efficiency\\\/#primaryimage\",\"url\":\"https:\\\/\\\/www.gressel.ch\\\/wp-content\\\/uploads\\\/2025\\\/10\\\/Anwenderbericht_Novoletto_RC2_06_2025-4.jpg\",\"contentUrl\":\"https:\\\/\\\/www.gressel.ch\\\/wp-content\\\/uploads\\\/2025\\\/10\\\/Anwenderbericht_Novoletto_RC2_06_2025-4.jpg\",\"width\":2126,\"height\":1535,\"caption\":\"Werkst\u00fcck-Automation R-C2 im Einsatz bei Torneria Novoletto\"},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/en\\\/blog\\\/smart-integration-for-greater-efficiency\\\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\\\/\\\/www.gressel.ch\\\/fr\\\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Beitr\u00e4ge\",\"item\":\"https:\\\/\\\/www.gressel.ch\\\/blog\\\/\"},{\"@type\":\"ListItem\",\"position\":3,\"name\":\"Smart integration for greater efficiency\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/#website\",\"url\":\"https:\\\/\\\/www.gressel.ch\\\/\",\"name\":\"GRESSEL Spanntechnik\",\"description\":\"Spanntechnik, Automation, Schraubst\u00f6cke\",\"publisher\":{\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/#organization\"},\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\\\/\\\/www.gressel.ch\\\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"},{\"@type\":\"Organization\",\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/#organization\",\"name\":\"GRESSEL AG\",\"url\":\"https:\\\/\\\/www.gressel.ch\\\/\",\"logo\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/#\\\/schema\\\/logo\\\/image\\\/\",\"url\":\"https:\\\/\\\/www.gressel.ch\\\/wp-content\\\/uploads\\\/2024\\\/05\\\/Logo_Gressel_d_2c.jpg\",\"contentUrl\":\"https:\\\/\\\/www.gressel.ch\\\/wp-content\\\/uploads\\\/2024\\\/05\\\/Logo_Gressel_d_2c.jpg\",\"width\":850,\"height\":842,\"caption\":\"GRESSEL AG\"},\"image\":{\"@id\":\"https:\\\/\\\/www.gressel.ch\\\/#\\\/schema\\\/logo\\\/image\\\/\"},\"sameAs\":[\"https:\\\/\\\/www.facebook.com\\\/gressel.ch\",\"https:\\\/\\\/www.instagram.com\\\/gresselag\\\/\",\"https:\\\/\\\/www.linkedin.com\\\/company\\\/gresselag\",\"https:\\\/\\\/www.pinterest.de\\\/gresselag\",\"https:\\\/\\\/www.youtube.com\\\/c\\\/GRESSELAG\"],\"vatID\":\"CHE-102.233.834\",\"duns\":\"480533488\",\"numberOfEmployees\":{\"@type\":\"QuantitativeValue\",\"minValue\":\"51\",\"maxValue\":\"200\"}}]}<\/script>\n<!-- \/ Yoast SEO Premium plugin. -->","yoast_head_json":{"title":"Smart integration for greater efficiency | GRESSEL clamping technology","description":"With the R-C2 automation concept, which combines clamping devices and grippers, Torneria Novoletto achieves a high degree of utilisation flexibility in parts processing and benefits from greater cost-effectiveness.","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/","og_locale":"en_US","og_type":"article","og_title":"Smart integration for greater efficiency","og_description":"With the R-C2 automation concept, which combines clamping devices and grippers, Torneria Novoletto achieves a high degree of utilisation flexibility in parts processing and benefits from greater cost-effectiveness.","og_url":"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/","og_site_name":"GRESSEL clamping technology","article_publisher":"https:\/\/www.facebook.com\/gressel.ch","article_modified_time":"2025-11-10T07:35:53+00:00","og_image":[{"width":2126,"height":1535,"url":"https:\/\/www.gressel.ch\/wp-content\/uploads\/2025\/10\/Anwenderbericht_Novoletto_RC2_06_2025-4.jpg","type":"image\/jpeg"}],"twitter_card":"summary_large_image","twitter_misc":{"Est. reading time":"9 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"WebPage","@id":"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/","url":"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/","name":"Smart integration for greater efficiency | GRESSEL clamping technology","isPartOf":{"@id":"https:\/\/www.gressel.ch\/#website"},"primaryImageOfPage":{"@id":"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/#primaryimage"},"image":{"@id":"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/#primaryimage"},"thumbnailUrl":"https:\/\/www.gressel.ch\/wp-content\/uploads\/2025\/10\/Anwenderbericht_Novoletto_RC2_06_2025-4.jpg","datePublished":"2025-11-10T07:34:25+00:00","dateModified":"2025-11-10T07:35:53+00:00","description":"With the R-C2 automation concept, which combines clamping devices and grippers, Torneria Novoletto achieves a high degree of utilisation flexibility in parts processing and benefits from greater cost-effectiveness.","breadcrumb":{"@id":"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/#primaryimage","url":"https:\/\/www.gressel.ch\/wp-content\/uploads\/2025\/10\/Anwenderbericht_Novoletto_RC2_06_2025-4.jpg","contentUrl":"https:\/\/www.gressel.ch\/wp-content\/uploads\/2025\/10\/Anwenderbericht_Novoletto_RC2_06_2025-4.jpg","width":2126,"height":1535,"caption":"Werkst\u00fcck-Automation R-C2 im Einsatz bei Torneria Novoletto"},{"@type":"BreadcrumbList","@id":"https:\/\/www.gressel.ch\/en\/blog\/smart-integration-for-greater-efficiency\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/www.gressel.ch\/fr\/"},{"@type":"ListItem","position":2,"name":"Beitr\u00e4ge","item":"https:\/\/www.gressel.ch\/blog\/"},{"@type":"ListItem","position":3,"name":"Smart integration for greater efficiency"}]},{"@type":"WebSite","@id":"https:\/\/www.gressel.ch\/#website","url":"https:\/\/www.gressel.ch\/","name":"GRESSEL Spanntechnik","description":"Spanntechnik, Automation, Schraubst\u00f6cke","publisher":{"@id":"https:\/\/www.gressel.ch\/#organization"},"potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/www.gressel.ch\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Organization","@id":"https:\/\/www.gressel.ch\/#organization","name":"GRESSEL AG","url":"https:\/\/www.gressel.ch\/","logo":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.gressel.ch\/#\/schema\/logo\/image\/","url":"https:\/\/www.gressel.ch\/wp-content\/uploads\/2024\/05\/Logo_Gressel_d_2c.jpg","contentUrl":"https:\/\/www.gressel.ch\/wp-content\/uploads\/2024\/05\/Logo_Gressel_d_2c.jpg","width":850,"height":842,"caption":"GRESSEL AG"},"image":{"@id":"https:\/\/www.gressel.ch\/#\/schema\/logo\/image\/"},"sameAs":["https:\/\/www.facebook.com\/gressel.ch","https:\/\/www.instagram.com\/gresselag\/","https:\/\/www.linkedin.com\/company\/gresselag","https:\/\/www.pinterest.de\/gresselag","https:\/\/www.youtube.com\/c\/GRESSELAG"],"vatID":"CHE-102.233.834","duns":"480533488","numberOfEmployees":{"@type":"QuantitativeValue","minValue":"51","maxValue":"200"}}]}},"_links":{"self":[{"href":"https:\/\/www.gressel.ch\/en\/wp-json\/wp\/v2\/blog\/69485","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.gressel.ch\/en\/wp-json\/wp\/v2\/blog"}],"about":[{"href":"https:\/\/www.gressel.ch\/en\/wp-json\/wp\/v2\/types\/blog"}],"version-history":[{"count":3,"href":"https:\/\/www.gressel.ch\/en\/wp-json\/wp\/v2\/blog\/69485\/revisions"}],"predecessor-version":[{"id":69491,"href":"https:\/\/www.gressel.ch\/en\/wp-json\/wp\/v2\/blog\/69485\/revisions\/69491"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.gressel.ch\/en\/wp-json\/wp\/v2\/media\/69467"}],"wp:attachment":[{"href":"https:\/\/www.gressel.ch\/en\/wp-json\/wp\/v2\/media?parent=69485"}],"wp:term":[{"taxonomy":"blog_kategorien","embeddable":true,"href":"https:\/\/www.gressel.ch\/en\/wp-json\/wp\/v2\/blog_kategorien?post=69485"},{"taxonomy":"blog_tags","embeddable":true,"href":"https:\/\/www.gressel.ch\/en\/wp-json\/wp\/v2\/blog_tags?post=69485"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}