{"id":70955,"date":"2026-06-22T14:53:45","date_gmt":"2026-06-22T12:53:45","guid":{"rendered":"https:\/\/www.gressel.ch\/?post_type=blog&#038;p=70955"},"modified":"2026-06-22T14:56:29","modified_gmt":"2026-06-22T12:56:29","slug":"complete-machining-in-focus","status":"publish","type":"blog","link":"https:\/\/www.gressel.ch\/en\/blog\/complete-machining-in-focus\/","title":{"rendered":"Complete Machining in Focus"},"content":{"rendered":"\n<h1 id=\"h-die-komplettbearbeitung-im-blick\" class=\"wp-block-heading\"><strong>Complete Machining in Focus<\/strong><\/h1>\n\n<p class=\"wp-block-paragraph\">Flexible automation solutions are becoming increasingly important in the production of individual parts and small batches. By partnering since 2021 to integrate the \u201cR-C2\u201d workpiece automation system into the \u201cROBOBOX\u201d robot cells, SPINNER automation and GRESSEL are leading the way in this field: In the \u201cROBOBOXtreme\u201d variant, for example, users gain access to fundamentally new automation possibilities.<br\/> <\/p>\n\n<p class=\"wp-block-paragraph\">In Germany, there are approximately 2,300 small and medium-sized enterprises whose core business is machining. If we include related metalworking companies, the total number is estimated to be around 5,000, most of which are medium-sized enterprises. In Switzerland, for which there are no official statistics on this, the figure is likely 1,900, and in Austria up to 1,200 companies. As diverse as these businesses may be, the key developments they must focus on today are often the same: automation, digitalization, and resource efficiency. When it comes to automation, the focus is on intelligent, flexible, and incrementally scalable solutions. And this is done with the familiar goals in mind: machine utilization beyond core working hours, competitiveness\u2014including on the international stage\u2014and alleviating the shortage of skilled workers. It is not uncommon for the focus to shift from pure unit costs to flexibility and reducing the workload on employees.<br\/>      <\/p>\n\n<figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1000\" height=\"563\" src=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_1.jpg\" alt=\"\" class=\"wp-image-70931\" srcset=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_1.jpg 1000w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_1-300x169.jpg 300w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_1-768x432.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><figcaption class=\"wp-element-caption\">SPINNER Automation, based in Markgr\u00f6ningen, develops highly specialized automation solutions using a holistic approach. (Photo: SPINNER Automation) <\/figcaption><\/figure>\n\n<h2 id=\"h-fragile-werkstucke-komplettbearbeiten\" class=\"wp-block-heading\"><strong>Machine fragile workpieces from start to finish<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">So what might such an automation project actually look like? The example of Wyler, a manufacturer of high-precision measurement technology based in Winterthur, is a good illustration of this. Where automation technologies from SPINNER automation and GRESSEL now work together, the original requirement was to completely manufacture housings for digital inclinometers measuring approximately 150 x 100 mm on a Spinner 5-axis machining center, while maintaining accuracies in the hundredths range. Because the aluminum housings are very pressure-sensitive, the clamping forces also had to be kept low. \u201cThe workpiece automation was implemented using a ROBOBOXtreme, which includes GRESSEL\u2019s R-C2 system,\u201d explains Dominik Jauch, Managing Director of SPINNER automation. \u201cFollowing preliminary acceptance of the system in Markgr\u00f6ningen, it has since been put into operation and now also serves as a reference project.\u201d GRESSEL is currently making fine adjustments to the R-C2 system to reliably prevent marks on the housings.<br\/>      <\/p>\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"675\" src=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_2-1024x675.jpg\" alt=\"\" class=\"wp-image-70934\" srcset=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_2-1024x675.jpg 1024w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_2-300x198.jpg 300w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_2-768x506.jpg 768w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_2-1536x1013.jpg 1536w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_2-2048x1350.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">SPINNER automation manufactures the &#8220;ROBOBOX&#8221; robot-assisted workpiece automation system in a range of configurations, from basic models for component handling to models designed for complete machining.<\/figcaption><\/figure>\n\n<p class=\"wp-block-paragraph\">That\u2019s the general outline. But what exactly sets these systems apart? The five-year partnership between SPINNER Automation and GRESSEL for the integration of the R-C2 workpiece automation system stems from a clear trend among users toward complete machining. Equally clear are the benefits this collaboration offers users: an automated, complete solution from a single source. In implementing this solution, the partners\u2019 technical expertise goes hand in hand with their close coordination. Andreas Brunhofer, Automation Product Specialist at GRESSEL: \u201cThrough our collaboration, SPINNER Automation has developed a deep understanding of the R-C2 solution. This is very important for our joint projects because it is a system that requires explanation.\u201d So what exactly is involved in this collaboration?      <\/p>\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"669\" src=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_3-1024x669.jpg\" alt=\"\" class=\"wp-image-70937\" srcset=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_3-1024x669.jpg 1024w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_3-300x196.jpg 300w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_3-768x502.jpg 768w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_3-1536x1004.jpg 1536w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_3-2048x1339.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">A five-axis &#8220;U630&#8221; from SPINNER is being customized with a ROBOBOX.<\/figcaption><\/figure>\n\n<h2 id=\"h-ausgereiftes-konzept-in-kundenindividuellen-auspragungen\" class=\"wp-block-heading\"><strong>A well-developed concept tailored to each customer&#8217;s specific needs<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">\u201cThe basis for these integrations is our ROBOBOX, which is available as a concept for robot-assisted automation cells in various configurations\u2014ranging from simple handling of raw and finished parts to complete 6-sided machining,\u201d reports Jauch. In the standard version, the ROBOBOX operates with a Fanuc robot that loads parts from a drawer system using a parallel double gripper or a centered single or double gripper with a load capacity of 12 kg. \u201cOf the five drawers, three typically have a height of 150 mm, while the other two are 250 mm high,\u201d Jauch continues. \u201cIn addition, three grid trays with different configurations are available for separating the workpieces. In total, the ROBOBOX can hold up to 225 parts.\u201d Thanks to the drawers that extend in two directions, raw parts can be reloaded without interruption even during machining. This enables 24\/7 production with short setup and downtime. For larger components, grid trays are available for 24 parts up to 100 x 100 mm and for 12 parts up to 150 x 150 mm. Job management is handled via the graphical input menu on the ROBOBOX display, which also allows for machine parameterization and provides information on the current job status,\u201d emphasizes the managing director.<br\/>       <\/p>\n\n<h2 id=\"h-neue-dimension-der-werkstuckautomation\" class=\"wp-block-heading\"><strong>A New Dimension in Workpiece Automation<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">In the ROBOBOXtreme version, automated workpiece handling goes one step further: here, all six sides of the workpiece can be machined fully automatically. To achieve this, the R-C2 workpiece automation system is fully integrated into the cell. \u201cAs a system solution for batch sizes up to 500 pieces, offering clamping forces of up to 30 kN, the R-C2 combines the advantages of direct loading and pallet automation,\u201d emphasizes Brunhofer. \u201cTo achieve this, the system consists of a C2.0 centric clamping vise, an R-C2 module, a \u2018gredoc\u2019 zero-point clamping system, and a \u2018VERO-S\u2019 console\u2014each equipped with a media coupling. Finally, the R-C2 6-side station is a crucial component.\u201d   <\/p>\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_4-1024x683.jpg\" alt=\"\" class=\"wp-image-70940\" srcset=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_4-1024x683.jpg 1024w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_4-300x200.jpg 300w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_4-768x512.jpg 768w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_4-1536x1025.jpg 1536w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_4.jpg 2000w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">The same \u201cU630,\u201d equipped with a \u201cROBOBOXtreme\u201d for complete machining (Photo: SPINNER automation)<\/figcaption><\/figure>\n\n<p class=\"wp-block-paragraph\">During milling, the workpiece is then picked up by a robot from the centric clamping device and placed into a ROBOBOX drawer, clamped, and loaded into the machine\u2019s zero-point clamping system like a pallet. After machining in OP10, the 6-sided station enables complete machining. \u201cTo do this, the OP20 clamping device is inserted into the station and the OP10 clamping device is positioned above it,\u201d explains Brunhofer. \u201cThe component is then transferred, with a pressure finger ensuring the workpiece is correctly supported. After the R-C2 module has clamped the workpiece fully automatically for OP20, the finger retracts. Finally, the component is reloaded into the machine via a robot.\u201d Components up to a size of 217 x 217 x 217 mm can thus be fully machined fully automatically. The R-C2 automation reduces setup and changeover time and enables highly flexible, mixed-production runs. \u201cIn addition, ROBOBOXtreme extends machine uptime, increases output, and reduces the time and labor required of employees,\u201d Jauch summarizes.<br\/>      <\/p>\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"667\" src=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_5.png\" alt=\"\" class=\"wp-image-70943\" srcset=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_5.png 1000w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_5-300x200.png 300w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_5-768x512.png 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><figcaption class=\"wp-element-caption\">With GRESSEL\u2019s \u201cR-C2\u201d milling machine automation system, all six sides of a workpiece can be machined unmanned in a single pass.<\/figcaption><\/figure>\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_6-1024x683.jpg\" alt=\"\" class=\"wp-image-70946\" srcset=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_6-1024x683.jpg 1024w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_6-300x200.jpg 300w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_6-768x512.jpg 768w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_6-1536x1025.jpg 1536w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_6.jpg 2000w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">GRESSEL&#8217;s R-C2 automation system enables fully automated, end-to-end machining of components up to 217 x 217 x 217 mm in size. (Image: SPINNER automation) <\/figcaption><\/figure>\n\n<h2 id=\"h-entscheidendes-potenzial-fur-losgrosse-1-fertigung\" class=\"wp-block-heading\"><strong>Significant potential for single-unit production<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">Wyler is just one example among many. You don\u2019t have to be a prophet to predict that workpiece automation will continue to grow in the industry. This is especially true for 6-sided machining. The increasing need for flexibility, shrinking batch sizes, and the shortage of skilled workers will simply continue to drive up demand for such solutions. According to SPINNER automation, this trend is evident in the automotive and medical technology industries as well as in aerospace, the luxury goods sector, and the defense industry. In many SMEs, the automation of single-unit production represents a growing segment. \u201cThere\u2019s one more thing,\u201d says Jauch. \u201cIf you take a robot cell for the simple loading and unloading of workpieces, it can pay for itself in one to two years even with a moderate increase in runtime,\u201d he calculates. \u201cThe same applies to the ROBOBOXtreme variant, which offers even more benefits.\u201d So the conditions are favorable.<br\/>         <\/p>\n\n<h2 id=\"h-die-spinner-automation-gmbh\" class=\"wp-block-heading\"><strong>SPINNER automation GmbH<\/strong><\/h2>\n\n<p class=\"wp-block-paragraph\">SPINNER automation is an independently operating company closely affiliated with Spinner Machine Tools, headquartered in Markgr\u00f6ningen near Ludwigsburg. Founded in 2002, it currently employs around 70 people, generating annual revenue of approximately 20 million euros. As a provider of highly specialized automation solutions for turning and milling, SPINNER automation integrates hardware, software, and the process into a holistic approach. In contrast to standard systems such as bar feeders or pallet changers, the company develops customized solutions tailored to customer requirements, with a central focus on combining mechanical, software, and process expertise. Software development is crucial to the success of SPINNNER automation, as it enables cost-effective automation even for batch sizes of one. Software development also focuses on user-friendliness, integration into the CAD\/CAM process, and integration into higher-level systems for automated job transfer and process control. The scope of projects ranges from simple robot cells for loading and unloading workpieces to complex production lines complete with laser marking, workpiece measurement, and washing systems.<br\/>In addition to turning and milling processes, these solutions also cover a wide variety of workpieces, such as saw-cut sections, castings, and complex blanks. At the same time, the range extends from micro-parts to workpieces weighing up to 200 kg. SPINNER automation\u2019s customer base is diverse, comprising primarily small and medium-sized enterprises, but also larger industrial companies across a range of sectors, including the automotive industry, medical technology, aerospace, and the luxury goods and defense industries.         <\/p>\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"988\" height=\"1024\" src=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_7-988x1024.jpg\" alt=\"\" class=\"wp-image-70950\" srcset=\"https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_7-988x1024.jpg 988w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_7-289x300.jpg 289w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_7-768x796.jpg 768w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_7-1482x1536.jpg 1482w, https:\/\/www.gressel.ch\/wp-content\/uploads\/2026\/05\/Anwenderbericht_Gressel_Spinner-automation_7-1976x2048.jpg 1976w\" sizes=\"(max-width: 988px) 100vw, 988px\" \/><figcaption class=\"wp-element-caption\">The key figures behind the technology partnership between GRESSEL and SPINNER automation: Andreas Brunhofer (left) and Dominik Jauch.<\/figcaption><\/figure>\n","protected":false},"excerpt":{"rendered":"<p>Flexible, incrementally scalable automation is becoming increasingly important in machining. The partnership between Spinner automation and GRESSEL, featuring the ROBOBOXtreme and the R-C2 system, opens up new possibilities for complete 6-side machining\u2014delivering maximum flexibility, reduced setup times, and cost-effective production down to batch size 1. <\/p>\n","protected":false},"featured_media":70947,"parent":0,"template":"","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"blog_kategorien":[],"blog_tags":[],"class_list":["post-70955","blog","type-blog","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.4 (Yoast SEO v28.5) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Complete Machining in Focus | GRESSEL clamping technology<\/title>\n<meta name=\"description\" content=\"SPINNER Automation and GRESSEL are setting new standards in flexible 6-side complete machining with the ROBOBOXtreme and the R-C2 system.\" \/>\n<meta name=\"robots\" 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